macOS 15.4 update failed on external disk

I've got a maybe somewhat odd setup here. MacBook Pro M2 Max with macOS Sequoia 15.4 running on the internal SSD (APFS, encrypted). In addition I have an external NVMe SSD (Samsung T7) where I've also installed macOS Sequoia to be used as StartUp-Disk if need be. With that setup I keep my private and my corporate macOS installations physically separated. "Just" using the same MacBook Pro to run them.


Now I tried to apply the latest update from macOS 15.3 to 15.4 on my external SSD. The update shows, the external disk is set as StartUp Disk and the update process starts. It looks like it does the update with multiple reboots and all. But after it's finished and log in to the macOS it still shows the update 15.4 as available. There were no apparent errors during the update process. But I noticed that wen I log in after the update the system complains that it was improperly shut down and whether it should report that.


Any idea how to debug this? The update worked just fine on the internal SSD without any issue.


MacBook Pro 14″, macOS 15.4

Posted on Apr 1, 2025 5:54 AM

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Posted on Apr 2, 2025 11:53 PM

Just tried it again and it fails. After startup I get the message that the machine was shut down unexpectedly. Saw the following error message in the details that are going to be send to Apple:


panic(cpu 8 caller 0xfffffe001bfbad28): /AppleInternal/Library/BuildRoots/17229e79-0523-11f0-a80c-fe9e33ca05fa/Library/Caches/com.apple.xbs/Sources/apfs/kext/apfs_filter.cpp:1713 Assertion failed: !(cpOffset % CRYPTO_SW_BLKSIZE)
Debugger message: panic



Looks like an issue with the Installer.


I do NOT have the decryption key for my internal SSD in my keychain in the macOS booted from the external disk. This is deliberate to not have access to the Internal SSD by default. Maybe that's of an issue for the installer that one of the disks (the internal SSD) is encrypted and requires a password. Although that disk should not be touched by this update.

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Apr 3, 2025 1:42 AM in response to crazyl999

Hi,

I have similar problem on my 14" MacBook Pro M1 Max 2021...

Error message with "panic" message after upgrade to latest Sequoia. So I decided to do full recovery to only available Sequoia.

Recovery started normally, restarts automatically and after reboot it displays dialog to select startup drive. When I select Macintosh HD it says that system must be reinstalled.

I tried erase disk, erase Mac, installation on external SSD with the same result.


Apple support told me that only solution is diagnostic on service center. But I don't think my HW is faulty. It worked fine until latest Sequoia update.


Do anybody make any progress with this issue please? Do you have any information from Apple about it. Do they some inquiries regarding this behaviour?


Thanks

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Apr 3, 2025 11:14 AM in response to ameenjuz

M1 Mac mini. Lost a tb of external drive o was running os off for 3 years. Today I got 15.3.1 installed. Same thing happens on 15.3.2 I beleive. 15.4 I have attempted several different things, and still starts up saying is restarted error. I’m not installing on the onboard drive till there’s a fix. Ordered me another ssd so I have one try try updates first in the future. Set my work back a few days.

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Apr 11, 2025 4:46 AM in response to Falko Zurell

Well glad to see there are a number of us with unusual setups.


Mine is Mac mini M2 Pro, bootable from external drive.


As with others, the internal drive updated to 15.4 no problem (as did my backup M2 Mini), but not the external drive. In 2 profiles, I have tried updating multiple times, in standard mode and safe mode. On the spare profile it goes through the procedure, but afterwards still on the old version, on my main profile I get the dialogue box saying my Mac has restarted after a problem.

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Apr 12, 2025 3:33 AM in response to Falko Zurell

I'm not sure what factors led to the successful update. My steps were as follows to successfully update the external disk to macOS 15.4:

1. Upgrade the internal disk to the latest macOS, which was 15.4 at that time.

2. Turn off the FileVault for both the internal and external disks.

3. Boot in the internal disk and download macOS Sequoia 15 from the App Store, then install it on the external disk.

(Note: Make sure to download and install 15.4 from the App Store on the internal disk. Doing it on the external disk will fail.)

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Apr 12, 2025 1:11 PM in response to Falko Zurell

Just tried again:


1.) turned off FileVault on the internal SSD at 15.4 (funny enough that was instant, no hour long decryption)

2.) turned off FileVault on the external SSD at 15.3.2 ( took about one hour to decrypt)

3.) booted from Sequoia 15.4 USB stick and installed on the external SSD.


still same issue. After finish and reboot the external SSD still reports its at 15.3.2

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Apr 17, 2025 1:57 AM in response to Falko Zurell

Last update from me, the release of 15.4.1 has resolved my issue for my dual internal volumes. Both are now up to date on 15.4.1, one upgrading from Sonoma 14.7.5 without any error messages. Both volumes also had FileVault enabled during the upgrade process. I hope that everyone else also has success with their external volumes - I am unable to test this currently.

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Apr 17, 2025 10:09 AM in response to Falko Zurell

I had the same problem upgrading a second boot partition on the internal SSD to 15.4 (multiple failures) after upgrading the primary boot partition to 15.4. The solution was to use 15.4.1.


I upgraded the primary successfully to 15.4.1, then booted into the secondary and upgraded it to 15.4.1. Worked fine the first time.

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Apr 19, 2025 3:26 AM in response to Falko Zurell

Still an issue with the 15.4.1 update. Internal SSD is on 15.4.1 already (filevault enabled). External SSD is on 15.4 (FileVault enabled). Update runs through, but then after login shows an unexpected restart and still version 15.4. Also the trick with the full install via command line didn't work:


~ sudo softwareupdate --fetch-full-installer --full-installer-version 15.4.1 --launch-installer -R
Password:
Scanning for 15.4.1 installer
Install failed with error: Update not found 
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Apr 24, 2025 9:53 AM in response to Falko Zurell

I have the same problem. I am running a rented M2 Macbook Pro with an external Samsung Nvme 2TB Disk via Thunderbolt 3.1 and I am unable to install the newest update of MacOs Sequoia 15.4.1.


I am beginning to regret having installed Sequoia at all, the previous Sonoma and Ventura worked well and now there is only chaos. I have had some Time Machine issues as well, and GarageBand Sound Library is not loading and GarageBand itself is also warped. It's very demoralising. I hope Apple figures this out soon. It's unnerving to have such an unstable system!

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macOS 15.4 update failed on external disk

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